Процесс (технология) производства графитированных электродов
Процесс (технология) производства графитированных электродов. Полное видео:
1. Подготовка сырья (Для производства графитированных электродов используют нефтяной кокс, каменноугольный пек, игольчатый кокс (нефтяной и пековый).
a) Дробление
b) Кальцинация (прокалывание сырья)
с) Сортировка, дозировка, смешивание
2. Прессование. Формовка. На гидравлических прессах происходит выдавливание массы через мундштук под разным давлением в зависимости от диаметра электрода.
a) Охлаждение спрессованных электродов в специальных ваннах.
3. Обжиг. Процесс обжига происходит в многокамерных газовых камерах при температуре 1200 градусов в течение 40-60 дней. Предварительно электроды посыпают коксовой мелочью.
4. Пропитка. Заготовки электродов загружают в горизонтальные автоклавы для пропитки пеком под давлением.
5. Повторный обжиг
6. Графитация. Происходит в 2-х разных видах электрических печей 1. печи Ачесона-переодического действия или 2. печи Кастнера-непрерывного действия.
7. Механическая обработка. Обработка поверхности электродов, нарезка винтовой резьбы.
8. Контроль качества. Каждый электрод проверяется на соответствие техническим условиям (длина, диаметр, резьба, сколы, удельное электрическое сопротивление и другие параметры).
9. Упаковка.
10. Отправка продукции клиентам
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